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Konark WaterDoc, part of Konark Group, delivers eco-friendly wastewater solutions with Technology, managing 400+ projects.

Zero Liquid Discharge Plant (ZLD Plant)

Zero Liquid Discharge Plant (ZLD Plant)

A Zero Liquid Discharge (ZLD) Plant is an advanced wastewater treatment system that ensures no liquid waste exits the facility. It treats industrial effluents through processes like reverse osmosis, evaporation, and crystallization, recovering clean water and isolating solid waste or concentrated brine.

ZLD systems are especially valuable in regions facing water scarcity or where environmental compliance is strict. By recycling water and eliminating discharge, they support sustainable industrial operations and reduce environmental harm.

For industries seeking complete water recovery, ZLD technology represents a significant step toward eco-conscious and future-ready manufacturing.

Zero Liquid Discharge Plant (ZLD Plant)

Why Konark WaterDoc by Konark Group?

Konark WaterDoc, part of the Konark Group, delivers high-performance ZLD solutions designed to meet complex industrial needs. With years of experience and a strong focus on sustainability, we engineer systems that exceed compliance requirements and align with long-term environmental goals.

Our Edge in ZLD Technology

  • >> Smart, Advanced Solutions: Our ZLD systems are built using modern technologies for maximum recovery and minimal waste.
  • >> Regulatory Compliance: We ensure that all systems meet local and national environmental discharge norms.
  • >> Tailored for Industry Needs: Each plant is customized to suit specific industrial wastewater profiles.
  • >> Reliable Quality: Built with robust materials and engineering expertise for dependable, long-term operation.

ZLD Plant: Core Process Stages

  • ZLD plants follow a multi-stage process to treat and recover water:
  • >> Primary Treatment: Removes suspended solids, oil, and coarse debris to prepare effluent for advanced stages.
  • >> Advanced Purification: Reverse osmosis (RO) and other filtration methods eliminate dissolved salts and fine impurities.
  • >> Evaporation: The remaining liquid is evaporated to extract more usable water and concentrate the brine.
  • >> Crystallization: Solid waste is separated from brine in the final stage, leaving clean, reusable water.
  • This process enables up to 95–98% water recovery, ensuring minimal waste and environmental compliance.

Our Approach to ZLD Projects

At Konark WaterDoc, we begin with a detailed evaluation of your wastewater type, industry standards, and compliance needs. We then design a cost-effective and efficient system that aligns with both your operational goals and sustainability targets.

We carefully plan system capacity and scalability, ensuring it handles both current and future loads. Close collaboration with your team throughout design and implementation guarantees a solution that fits seamlessly into your operations.


ZLD Technologies: We Offer

  • ZLD systems combine multiple technologies based on project requirements:
  • >> Mechanical Vapor Compression (MVC): Reclaims water by condensing vapor from evaporated effluent.
  • >> Thermal Evaporation: Uses heat to separate water from dissolved solids.
  • >> Forward Osmosis (FO): Draws water across membranes, leaving brine for further treatment.
  • >> Membrane Distillation (MD): Vaporizes water through a membrane, leaving contaminants behind.
  • >> Crystallization: Converts concentrated salts into solids for safe disposal or reuse.
  • By integrating these technologies, Konark WaterDoc ensures zero liquid discharge, maximum water recovery, and reliable performance for industries committed to sustainability.

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Your Frequently Ask &
Questions

A ZLD Plant is engineered to recycle almost all wastewater, leaving behind only solid residues. This results in zero liquid effluent discharge, making it ideal for industries facing water scarcity or under regulatory pressure to reduce water pollution and ensure responsible disposal practices.
The land area needed depends on effluent volume, technology used, and plant design. Konark WaterDoc customizes compact or large-scale layouts based on your site conditions, with footprints ranging from a few hundred to several thousand square meters, depending on capacity and complexity.
To maintain peak efficiency, ZLD Plants require regular equipment inspections, chemical dosing calibration, membrane cleaning, and component replacements. Scheduled preventive maintenance helps avoid breakdowns, ensures compliance, and prolongs the system's lifespan with reliable day-to-day operation.
Absolutely. Each ZLD Plant is customized to match the chemical and physical properties of the industrial effluent. Our experts choose suitable processes and equipment to treat complex wastewater, ensuring the final system aligns with regulatory standards and operational needs.
Operational costs include energy usage, chemical dosing, workforce, system maintenance, and disposal of crystallized solids. Power and chemical consumption make up the largest share. However, treated water reuse helps offset operational costs over time by reducing freshwater dependency.
Project timelines vary with capacity, design complexity, and site conditions. Generally, installation and commissioning take between 4 to 12 months. This includes civil work, equipment setup, system integration, and testing to ensure the plant performs according to design parameters.
Yes, we provide detailed operational training post-installation. It covers safety protocols, troubleshooting, system handling, and regulatory reporting. Training includes classroom sessions and hands-on guidance to ensure staff can operate and maintain the plant independently and safely.
Operating a ZLD Plant typically requires environmental clearances, consent to establish and operate from pollution control boards, and waste disposal approvals. Our team assists in preparing documentation and coordinating with authorities to ensure all compliance measures are met.
Yes. ZLD Plants are designed with flexibility to adapt to changes in effluent flow and composition. Features like equalization tanks and smart automation help maintain consistent output quality, even when incoming wastewater characteristics vary significantly.
We provide long-term support, including preventive maintenance, system audits, staff retraining, spare parts, performance upgrades, and remote technical assistance. These services ensure the ZLD Plant continues to operate efficiently and meets environmental standards year after year.
Industries generating large volumes of toxic or high-salinity wastewater benefit significantly from ZLD systems. Sectors like textiles, pharmaceuticals, power plants, and chemicals use ZLD to comply with discharge laws, recover valuable resources, and promote water reuse. It helps them reduce environmental impact while ensuring long-term water sustainability and cost savings on fresh water.
A ZLD system ensures no liquid waste is discharged into the environment. It treats, recycles, and recovers wastewater, converting it into reusable water and manageable solid waste. This process helps industries comply with stringent pollution control regulations, avoid penalties, and support government sustainability initiatives—making operations safer, greener, and legally secure.
Yes, ZLD systems from Konark WaterDoc are modular and scalable. If your wastewater load increases or regulations tighten, the plant can be upgraded with additional treatment stages or higher-capacity modules. This future-ready design ensures long-term viability, minimal downtime, and cost-effective adaptation to your industry's evolving operational or compliance requirements.
A typical ZLD system includes pre-treatment units, evaporators, crystallizers, filtration systems, and sludge management. Advanced sensors and control panels regulate treatment stages. Each component plays a role in separating water from dissolved solids, recovering clean water, and converting residuals into solid waste—ensuring complete elimination of liquid discharge from the facility.
Konark WaterDoc uses energy-efficient equipment, automation, and process optimization to enhance plant efficiency. Every ZLD system is tailored to the specific effluent characteristics. Our team monitors key performance indicators, reducing chemical use and energy consumption while maintaining strict treatment quality—ensuring high recovery rates, reliable output, and long-term system performance.
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Reliable Zero Liquid Discharge Plant Manufacturer

Konark WaterDoc, a trusted Zero Liquid Discharge Plant Manufacturer, provides efficient and customized Zero Liquid Discharge Plant (ZLD Plant) solutions to industries across India. Our systems help eliminate liquid waste discharge while maximizing water recovery.


Built with advanced technologies like RO, evaporation, and crystallization, our ZLD plants support environmental compliance and water sustainability—ideal for industries facing strict discharge norms or water scarcity.

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+91 8828 157 669

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